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Graphite Furnace Insulation board generally comes in two distinct forms
  1. Carbon bonded carbon fibre; common trade names include Russcarb, Calcarb and Fibreform.
  2. Rigidised graphite felt.

Online Furnace' carbon bonded carbon fibre is based on high purity rayon fibres which have been milled, carbonised, mixed with proprietary resins and vacuum formed into boards. The boards then go through a process polymerisation and drying. They are then carbonised followed by a final heat treatment to between 1800ºC and 2700ºC depending the process application. Graphite Furnace Insulation board has excellent machining properties. Tight process control ensures a homogeneous board with excellent thermal properties resulting in improved hot zone temperature uniformity. Thermal properties may be further enhanced by the application of a graphite foil coating.

Online Furnace' rigid felt comprises layers of graphitised rayon felt which have been impregnated and bonded together. They are then heat treated to 2000ºC. Rigid felt can be supplied with either graphite foil or CFC bonded to the board. CFC clad board offers unsurpassed board lifetime, through its unequalled resistance to gas erosion in today's high pressure gas quench furnaces.


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Online Furnace supply both vacuum formed and rigid felt cylinders to suit circular hot zone requirements. More specialised foil/felt/foil constructions for sinterHIP units and CFC clad options are also available.

Typical applications include:

  • Vacuum heat treatment
  • Vacuum brazing
  • Hard metal sintering
  • Non-oxide ceramic production, e.g. aluminium nitride, silicon carbide, boron nitride, etc.
  • Precision casting units
  • Carbon fibre production

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Graphite Felt and Foil are complimentary products to insulation board and CFC. Soft graphite felts are long time standards for use as thermal insulators in high temperature, vacuum furnaces and inert gas furnaces. The low density of Online Furnace felt enhances performance by allowing your furnace to both heat up and cool down more rapidly thus resulting in more cycles per given period of time.

Graphite foil is flexible material that is uniform in density, purity and thickness. Graphite foil is an excellent reflector and offers some degree of gas erosion protection for hot zones.

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